Client Background:

A leading Israeli manufacturer specializing in flexible packaging for the food, medical, and cosmetics industries. The plant focuses on the production of multi-layered packaging using diverse raw materials, advanced printing, coating, and lamination processes. All products are customized to meet client requirements, with a commitment to:

• High quality

• Precise execution

• International-level professional design

The Challenge:

The plant aimed to launch a significant initiative to improve its environmental and operational performance by optimizing production processes and reducing environmental impact.

The Solution:

In partnership with Sutok and the Efficient Institute, a comprehensive resource efficiency survey was conducted, which included:

1.    Identifying sources of raw material and volatile substance waste

2.    Examining production processes to find improvement opportunities

3.    Observing and interviewing production line staff and management

4.    Analyzing consumption and emissions data

5.    Reviewing infrastructure and work procedures

Following the survey, an integrated action plan was developed that included:

• Upgrading production equipment

• Implementing material recovery systems

• Streamlining operational procedures

Results:

Immediate Impact

In the very first year, even before the plan was fully implemented, the plant achieved:

• A reduction of approximately 35% in depreciation.

Long-Term Impact Forecast

With full implementation, expected annual results include:

• Financial savings of approximately 714,000 ILS

• A reduction of around 205 tons of greenhouse gas emissions

• A reduction of about 16 tons of waste

Conclusions:

This initiative is an excellent example of how industry can lead meaningful changes by combining the following benefits:

1.    Immediate economic gain – Direct savings in operational costs

2.    Positive branding – Establishing the plant as an environmentally responsible company

3.    Competitive advantage – Leading change within the industry

4.    Long-term sustainability – A smart business strategy that integrates environmental responsibility

This project shows that embracing innovation and investing in sustainability isn’t just ethical—it’s a strategic business decision that delivers substantial financial benefits.